High speed case packer with independent collating and pushing mechanisms

— An Intelligent Solution for Cartons, Notebooks, Tissue, and Wet Wipes Packaging

1. Background & Customer Needs

In fast-paced manufacturing environments, customers demand packaging machines that are:

• ✅ High-speed – Capable of keeping up with upstream equipment like cartoning machines

• ✅ Compact – Designed to fit within limited factory space

• ✅ Stable & Reliable – Ensures continuous, efficient production with minimal downtime

• ✅ Highly Automated – Reduces manual labor and enhances operational efficiency

To address these expectations, we developed this high-speed case packer featuring independently running collating and pushing mechanisms, breaking the conventional one-at-a-time workflow. This solution significantly reduces wait time and boosts overall speed, making it ideal for high-efficiency automated packaging lines.

2. Key Features & Advantages

✅ Independent Collating & Pushing for Faster Operation

• Traditional case packers follow a “collate one case, push one case” rhythm — meaning the system must finish pushing before collating the next group.

• Our system allows carton collating to proceed independently while the pusher transfers items to the packing position, enabling non-stop, synchronized operation.

• This separation eliminates downtime between cycles and improves overall throughput.

✅ Customizable Machine Dimensions with Container-Friendly Design

• The machine size can be tailored to fit the customer’s available workshop space.

• For overseas shipping convenience, we limit the machine width to within 2 meters to fit standard sea containers.

• The machine length supports 2 to 4 case stacking distances depending on product size and stacking requirements.

• Maximum carton size supported: 500 × 300 × 300 mm (H × W × L) — suitable for most medium to large-sized boxes while maintaining a compact footprint.

✅ Seamless Integration with Upstream Equipment

• Easily integrates with high-speed cartoning machines and other front-end automation.

✅ Ideal for Stable, Stackable Products

• Perfect for products that can be vertically pushed without tipping, such as:

•  Carton-packed goods

•  Notebooks, stationery

•  Boxed or soft-packed tissues

•  Wet wipes, pouches, etc.

• Ensures stable conveying, accurate positioning, and reduced product damage.

3. Customer Benefits & Applications

✔ Higher Speed – Independent collating and pushing enable continuous operation and faster cycles

✔ Labor Savings – Advanced automation reduces manual handling and supervision

✔ Space Optimization – Compact design saves valuable production space

✔ Broad Application – Serves food, personal care, stationery, and tissue industries

✔ Export-Ready Design – Dimensioned to meet international shipping standards

4. Conclusion

This side load case packer offers a breakthrough in speed and efficiency thanks to its independently operating collating and pushing units. Designed for manufacturers who need fast, flexible, and compact packaging solutions, it is especially suitable for environments where high speed, space-saving, and seamless integration with upstream machines are key.

Interested in a customized solution? Contact us for machine drawings, layout planning, and live demonstrations tailored to your production needs.